"Air coolers are the lungs of your plant. We keep them clean, efficient—and ready to perform."

In today’s industrial landscape, where energy efficiency, emissions control, and equipment reliability are more critical than ever, the performance of every component in a plant matters. And yet, one of the most vital systems often remains overlooked: the air-cooled heat exchanger (ACC).

From power plants to chemical facilities, fouling, dust accumulation, pollen, and thermal aging are silently degrading air cooler performance—leading to longer runtimes, increased fan loads, higher energy consumption, and even unplanned shutdowns. The financial cost is staggering. But what if there was a smarter, more sustainable way?

JNW Cleaning Solutions is redefining what’s possible. At this year’s Operational Optimization Expo, the Germany-based global innovator will demonstrate how air cooler cleaning can be transformed—from a reactive maintenance headache into a strategic, data-driven, fully automated process that operates in real time and without downtime.

🌍 JNW Cleaning Solutions – The Global Standard in Air Cooler Cleaning

With operations in over 35 countries and an engineering hub in Germany, JNW Cleaning Solutions is a recognized leader in designing and manufacturing modular cleaning systems for air-cooled heat exchangers. Whether you operate a biomass plant, waste-to-energy facility, or petrochemical site, JNW offers scalable solutions—from manual rail systems to fully automated robotic cleaning platforms.

Key Benefits:

• ✅ Turnkey installation and custom integration
• ✅ Predictive cleaning through intelligent sensor-based controls
• ✅ Industry-lowest operating costs per m² cleaned
• ✅ 24/7 operation without stopping production

“We’re not just building cleaning systems—we’re solving one of the most underestimated cost drivers in industrial operations.”

🧠 What Operational Optimization Really Means for Air-Cooled Systems

In industrial terms, operational optimization refers to maximizing plant performance while minimizing waste, downtime, and operational risk. For air-cooled heat exchangers, that translates to:

• Maintaining optimal thermal transfer by keeping fins clean
• Reducing energy drawn by cooling fans
• Preventing heat rate deterioration
• Automating repetitive maintenance tasks
• Reducing the need for scaffolding or high-risk manual labor
• Saving time, water, and emissions

And yet, most plants still rely on manual cleaning—irregularly performed during shutdowns, or only when severe fouling has already occurred. JNW’s approach challenges that outdated model and replaces it with a proactive, smart, and scalable alternative.

🔧 Inside the Technology – The JNW Modular Cleaning System

JNW Cleaning Solutions offers a Modular Cleaning System (MCS) designed to meet any plant’s current needs and grow with its ambitions. Built with industrial-grade, corrosion-resistant materials and certified to ISO 9001 and 45001 standards, each solution is engineered for demanding 24/7 use.

🔵 3. Fully Automated Cleaning Robot – The Future, Today

• Self-operating robotic cleaning units
• Remotely controlled or fully integrated into plant DCS
• Removes the need for personnel access entirely
• Enables cleaning while the plant remains fully operational

🟡 2. Semi-Automated System – Automation, Step by Step

• Motorized vertical cleaning nozzles
• Horizontal movement guided by the operator
• Great for plants beginning their automation journey

🟢 1. Manual Chassis – The Entry-Level Option

• Walkable chassis system mounted on rails
• Safe, elevated platform for manual cleaning
• Ideal for plants with low cleaning frequency
• Fully upgradable to semi- or full automation

🔄 Smart Cleaning with Scalable Investment

One of JNW’s strongest differentiators is its scalable investment model. Plants don’t need to overhaul their systems overnight. Instead, JNW offers a gradual, budget-friendly path to full automation:

1. Phase 1: Install cleaning rails during a planned shutdown
2. Phase 2: Add manual or semi-automated chassis
3. Phase 3: Upgrade to fully automated robotic units when ready

JNW supports each step with:

• ✔️ Free technical feasibility studies
• ✔️ Budget-phased planning for CAPEX-conscious facilities

This modularity allows plants to start small and scale up as needs, budgets, or ESG requirements evolve.

⚡ Operational Optimization in Action – The Benefits

Let’s take a closer look at the value JNW delivers:

✔️ Performance Boost

• Up to 30% improvement in heat exchanger efficiency
• Reduced risk of thermal instability or shutdown
• Lower fan speeds = lower electricity consumption = lower costs

✔️ Safety First

• No scaffolding or manual access needed
• Remote or ground-based operation
• Fewer people in high-risk zones, improved compliance with safety protocols

✔️ Predictive Maintenance

• Smart sensors monitor fouling level, ambient weather, and equipment run times
• AI-based analytics predict when cleaning is required
• Systems clean automatically or notify operators in advance

✔️ Sustainability & ESG Compliance

• 60% less water than industry-standard cleaning methods
• No chemicals, no contaminated wastewater
• Supports ESG reporting, carbon neutrality, and environmental permits

“We help clients hit their environmental targets while improving performance. That’s the real definition of sustainable engineering.”

🌐 The New Standard: Real-Time, Non-Stop Cleaning

JNW’s most advanced systems offer something truly transformative: real-time cleaning during operation.

No shutdowns.
No schedule disruption.
No need for special access equipment.

With a fully automated robotic cleaner installed, your plant can:

• Clean based on schedule or need
• Respond to environmental or operational triggers
• Integrate cleaning cycles into production schedules

All controlled from a smart dashboard—or directly from your plant control room.

🌟 Vision 2030: AI-Driven Autonomous Cleaning – The Future Starts Now

At JNW Cleaning Solutions, we’re not just innovating for today—we’re engineering the future. Our vision: a fully autonomous cleaning system that thinks, decides, and acts independently. Powered by artificial intelligence (AI), advanced sensor networks, and predictive analytics, this next-generation platform will redefine what’s possible in industrial maintenance.

In the near future, our system will be able to:

• Detect fouling trends before performance is affected
• Autonomously schedule and execute cleaning cycles, based on real-time weather conditions, runtime data, and thermal efficiency indicators
• Seamlessly communicate with the plant’s DCS or SCADA system, adapting in real time to changing operational demands
• Perform fully automated cleaning actions—without human intervention, even under dynamic environmental or load conditions

💡 The goal: zero downtime, zero manual involvement, and maximum system performance.

Our AI platform will continuously learn from every cleaning cycle—recognizing patterns, comparing historical data to real-time inputs, and fine-tuning its cleaning logic accordingly. In doing so, it transforms from a maintenance tool into an intelligent performance enabler for the entire plant.

From reactive maintenance to self-learning operational intelligence—this is not a distant vision.
It’s a focused development goal already underway, shaped by our partnerships with industry leaders and research institutions.

🔭 What this means for your facility:

• Unmatched system availability, with drastically reduced energy and maintenance costs
• Self-optimizing cleaning, tailored to environmental and operational changes
• Future-proof technology, aligned with next-generation ESG, automation, and digital transformation goals

“Our vision is a cleaning system that thinks like an engineer, acts like a robot, and learns like a human—delivering peak performance, 24/7.”

🤝 Visit JNW Cleaning Solutions at the Operational Optimization Expo

If your facility uses air-cooled systems—and you care about uptime, energy efficiency, or sustainable operation—then JNW Cleaning Solutions should be your first stop at this year’s Operational Optimization Expo.

Our team will be presenting live demos, system walkthroughs, and success stories from facilities worldwide. Whether you’re exploring your first automation project or scaling ESG initiatives, JNW offers a practical, proven path forward.

📢 Let’s Talk About the Future of Clean Cooling

JNW Cleaning Solutions is setting a new global standard in air cooler cleaning—making it smarter, safer, and more efficient than ever before.

Say goodbye to last-minute emergency cleaning.
Say goodbye to hidden thermal losses.
Say goodbye to inefficient, reactive maintenance.

Instead, say hello to:

• A proactive, data-driven cleaning strategy
• Safer operations
• Measurable energy and emissions savings

Whether you’re running a power station, petrochemical facility, or a process plant—JNW helps you optimize performance without compromise.

✅ Next Steps

📌 Visit www.jnw-cs.com
📌 Schedule a free technical consultation
📌 Meet us at the Operational Optimization Expo STAND 12 – and see the future of air cooler cleaning in action